Polyetherimide

Polyetherimide
Names
IUPAC name
benzene-1,3-diamine; 5-[4-[2-[4-[(1,3-dioxo-2-benzofuran-5-yl)oxy]phenyl]propan-2-yl]phenoxy]-2-benzofuran-1,3-dione
Other names
PEI, Ultem
Identifiers
3D model (JSmol)
ChemSpider
ECHA InfoCard 100.126.800 Edit this at Wikidata
  • CC(C)(c1ccc(Oc2ccc3c(c2)C(=O)OC3=O)cc1)c1ccc(Oc2ccc3c(c2)C(=O)OC3=O)cc1.Nc1cccc(N)c1
Properties
(C37H24O6N2)n
Molar mass Variable
Appearance Amber-to-transparent solid
Density 1.27 g/cm3
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa).
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Polyetherimide
Physical properties
Density (ρ)1.27 g/cc
Water absorption—over 24 hours0.25%
Mechanical properties
Tensile strength (σt)115 MPa
Elongation (ε) at break60-80%
Izod impact strength25-60 J/m
Thermal properties
Glass transition temperature (Tg)215 C
Heat deflection temperature at 0.46 MPa / 66 psi210 C
Vicat softening point220 C
Upper working temperature375 C
Lower working temperature365 C
Data via Sastri et al., 2014.[1]

Polyetherimide (PEI; branded as Ultem[2]) is an amorphous, amber-to-transparent thermoplastic with characteristics similar to the related plastic PEEK. When comparing PEI to PEEK, the former is cheaper but has lower impact strength and a tighter temperature range.[3]

PEI plastics were first introduced into the market by General Electric (GE) in 1982 under the trade name Ultem.[4]

Due to its adhesive properties and chemical stability it became a popular bed material for FFF 3D printers.

Structure

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The molecular formula of the PEI repeating unit is C37H24O6N2 and the molecular weight is 592.61 g/mol.[5] It contains phthalimide and bisphenol A sub-units.

Properties

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The glass transition temperature of PEI is 217 °C (422 °F). Its amorphous density at 25 °C is 1.27 g/cm3(.046 lb/in³). It is prone to stress cracking in chlorinated solvents. Polyetherimide is able to resist high temperatures while maintaining stable electrical properties over a wide range of frequencies. This high strength material offers excellent chemical resistance and ductile properties suitable for various applications, even those involving steam exposure.[6]

Production

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PEIs are manufactured by the imidization reaction of a flexible dianhydride and m-Phenylenediamine.[7][8]

References

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  1. ^ Sastri, Vinny R. (2014-01-01), Sastri, Vinny R. (ed.), "8 - High-Temperature Engineering Thermoplastics: Polysulfones, Polyimides, Polysulfides, Polyketones, Liquid Crystalline Polymers, and Fluoropolymers", Plastics in Medical Devices (Second Edition), Oxford: William Andrew Publishing, p. 183, doi:10.1016/b978-1-4557-3201-2.00008-2, ISBN 978-1-4557-3201-2, retrieved 2025-05-05
  2. ^ "Ultem". Curbell Plastics. Retrieved 2 November 2023.
  3. ^ http://www.mcmaster.com/#ultem/=otzvqt Referenced Oct 7, 2013
  4. ^ "What Is Polyetherimide (PEI)?". Retrieved 2024-10-15.
  5. ^ Scott, Chris. "polyetherimide information and properties". www.polymerprocessing.com. Retrieved 2018-04-30.
  6. ^ "Injection Molding Material Selection Guide". www.abtecinc.com. Retrieved 2018-04-30.
  7. ^ Sastri, Vinny R. (2014-01-01), Sastri, Vinny R. (ed.), "8 - High-Temperature Engineering Thermoplastics: Polysulfones, Polyimides, Polysulfides, Polyketones, Liquid Crystalline Polymers, and Fluoropolymers", Plastics in Medical Devices (Second Edition), Oxford: William Andrew Publishing, p. 182, doi:10.1016/b978-1-4557-3201-2.00008-2, ISBN 978-1-4557-3201-2, retrieved 2025-05-05, Polyetherimides (PEIs) are manufactured by the reaction of a flexible anhydride and 1,3-diamino benzene. The anhydride is based on bisphenol A and has both ether and isopropylidene links. It is these two flexible links that provide the flexibility and melt processability to PEI compared to its wholly aromatic analogs.
  8. ^ Melton, George H.; Peters, Edward N.; Arisman, Ruth K. (2011-01-01), Kutz, Myer (ed.), "2 - Engineering Thermoplastics", Applied Plastics Engineering Handbook, Plastics Design Library, Oxford: William Andrew Publishing, p. 15, doi:10.1016/b978-1-4377-3514-7.10002-9, ISBN 978-1-4377-3514-7, retrieved 2025-05-05, Polyetherimide (PEI) was formally announced by GE in 1982. This amorphous polymer with the Ultem trade name resulted from the research work of a team headed by J.G. Wirth in the early 1970s. The early laboratory process involved a costly and difficult synthesis. Further development resulted in a number of breakthroughs that led to a simplified, cost-effective production process. The final step of the process involves the imidization of a diacid anhydride with m-phenylene diamine